Femtosecond Laser Processing of Graphene for Device Applications – Miss Tianqi Dong

Femtosecond Laser Processing of Graphene for Device Applications – Miss Tianqi Dong

Introduction
Graphene is a single atomic carbon arranged in hexagon, first discovered in 2004. During the last decade, graphene has attracted enormous interest, emerging as an exciting new material with the potential to impact many areas of basic research and technology [1-3]. Graphene has potentially useful electronic properties, but it is difficult to pattern graphene in different geometry for devices. Although conventional lithography methods can provide precisely located nano/micro patterning and cutting on graphene, it involves a long sequence of process operations, which may also increase the risk of contamination. Femtosecond laser micromachining has the potential for offering free-form post-patterning of general graphene devices with limited thermal effects, high processing speed and complex shapes.

Objectives
The aim of this project is to investigate the capabilities of high-precision laser profiling of monolayer graphene as a device manufacturing step. To achieve this, the central aim of this work is separated into two distinct objectives:

  • Understand the underlying physics of the mechanism of ultrafast laser pulse interaction with single layer graphene during the ablation process.
  • Based on the theoretical, experimental work will be carried out to allow optimization of cutting parameters.

Success of this project will deliver a new manufacturing route for graphene based devices such as sensors, transistors and solar cells.

Progress
In our process, the single-pulse fluence range was determined to be 66 mJ/cm2~120 J/cm2, in which the selective removal of graphene was achieved without damaging the silicon substrate. SEM images revealed high quality cuts (standard deviation 40 nm) with little damage and re-deposition. Raman maps showed no discernable laser induced damage in the graphene close to the ablation zone. Atomic force microscopy (AFM) revealed an edge step height ranging from less than 2 nm to 10 nm, suggesting little removal of SiO2 and no damage to the silicon (the central path showing sub ablation threshold swelling). This could be because the absorption of Si is higher than graphene though below their damage threshold at near infrared. The effect of the ultrafast laser on the surface potential at the cut edge has been measured. Subthreshold process can induce defects in graphene and the defects were analysed by Raman spectroscopy. This could provide a new way to functionalise graphene for biosensor applications.

References
[1] Novoselov, K.S. , Geim, A.K. , Morozov, S.V. , Jiang, D., Zhang, Y. , Dubonos, S.V., Grigorieva, I.V., Firsov, A.A. (2004) Electric Field Effect in Atomically Thin Carbon Films, Science 306, 666.
[2] Geim, A.K., Novoselov, K. S. (2007) The rise of grpahene, Nature Material, 6(3), 183-191
[3] Bonaccorso, F., Sun,Z., Hasan, T., Ferrari A.C. (2010) Graphene photonics and optpelectronics, Nature Photonics 4 (9), 611-622

This PhD research is being undertaken at the Institute for Manufacturing, University of Cambridge under the supervision of Prof Bill O’Neill and Dr Martin Sparkes and is sponsored by the National University of Defense Technology.

Kelvin probe force microscopy (KPFM) surface potential map of the cut kerf shown at the edge where the graphene flake has folded over itself to create bilayer graphene is indicated by the dashed circle, having a higher CPD than the monolayer graphene

Outputs

Conference Publications
Dong, T., Sparkes, M. and O’Neill, W. (2016).  A study of defects induced by femtosecond laser on monolayer graphene, Poster abstract, Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, 30 May-3 June 2016, University of Nottingham, Nottingham, UK, 545-456.

Dong, T., Sparkes, M., Durkan, C. and O’Neill, W. (2015).  Evaluating femtosecond laser ablation of graphene on SiO2/Si substrate, International Congress on Applications of Lasers & Electro-Optics (ICALEO), 18-22 October 2015, Atlanta, GA, USA.

Conference Presentations
Dong, T., Sparkes, M. and O’Neill, W. (2016).  A study of defects induced by femtosecond laser on monolayer graphene, Poster presentation, 16th International Conference of the European Society for Precision Engineering and Nanotechnology, 30 May-3 June 2016, University of Nottingham, Nottingham, UK.

Dong, T. (2015). Laser processing of graphene for device application, brainSTEMMs, 19 November 2015, Lucy Cavendish College, University of Cambridge.

Dong, T., Sparkes, M., Durkan, C. and O’Neill, W. (2015).  Evaluating femtosecond laser ablation of graphene on SiO2/Si substrate, International Congress on Applications of Lasers & Electro-Optics (ICALEO), 18-22 October 2015, Atlanta, GA, USA.

Digital Media
Dong, T. (2015).  Evaluating femtosecond laser ablation of graphene on SiO2/Si substrate, PhD project video produced for an informal Centre competition in 2015.

Posters
Dong, T. (2016).  Femtosecond laser processing of graphene for device applications, Poster presentation to the EPSRC Centre for Innovative Manufacturing in Ultra Precision Steering Meeting Committee, 24 February 2016, Cranfield University, UK.

Dong, T., Sparkes, M. and O’Neill, W. (2014). Fabrication of graphene based on laser induced shock wave, EPSRC Centre in Ultra Precision Mid-Term Review, 20 May 2014, Cranfield University.